How Single Malt is Made > Malt Whisky Production: The Starting Point

Malt Whisky Production: The Starting Point

As one heads north of the border, the rolling hills and grain fields of the Scottish countryside stretch almost as far as the eye can see. Across the Highlands and into Speyside, peat meadows and soft soil support the prolific growth of heather, adding a picturesque purple hue to the landscape.

Freshwater Springs and Protected Wells

This unique area also benefits from several freshwater springs and protected wells, essential sources of the pure, clear water required for the best malt whiskies. Of course, distilleries also need to be near rivers to have an adequate water supply to cool the pot stills, a vital part of the centuries-old whisky-making process.

Within the distillery, producing new-make spirit is relatively straightforward. Later, the refinements of bouquet and taste come with ageing in the cask over several years.

First, the barley germinates so that the starch content of the grain turns into malt sugar. The next step is to dry and then grind the malt. When the barley dries above a bed of peat, the finished liquor has a characteristic smoky flavour.

Grit, Mash Tun and Worth

Grinding the dried, germinated barley into a course flour produces a substance called grist. By passing hot spring water through this grist, the natural malt sugar dissolves to yield a sweet liquid extract known as worth. The by-product is a residue known as mash tun. Some distilleries gift or sell this solid waste to local farmers as cattle feed.

With the simple addition of yeast and in a container called a washback, the worth then ferments naturally to produce a beer without hops. Afterwards, in distinctive copper stills that vaguely resemble large kettles, the first distillation yields what the distillers term a low wine. Promisingly, it contains approximately 20 per cent alcohol by volume (ABV).

After repeating its passage through the stills for at least a second distillation, the new-make spirit then ages in oak casks. Regulations state that a minimum wait of three years is necessary to acquire the denomination of scotch whisky. However, as a primary indicator of quality, the liquor should mature for a full eight to twelve years – or more.

Coopers who make and maintain the casks fundamental for whisky’s flavour have perfected their craft over centuries. Some barrels are imports from Europe or North America, though their subsequent maintenance is invariably at Speyside Cooperage.

Instead of resorting to nails or glue, these experienced tradesmen join the wood using intricate carpentry skills. Using natural materials ensures maximum quality and superior taste for the matured liquor, sometimes decades later. As investors and experienced collectors know, it is the finest and most luxurious whiskies that appreciate to realise premium auction sale prices.

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